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Construction · Miami, FL
Heavy Machinery Ice Blasting
When people call about heavy machinery, the constraint is usually the same. We clean it without water, without chemicals and without anything abrasive touching the surface.
What builds up, and why it matters
On this kind of work the problem is hardened concrete slurry, asphalt, hydraulic oil, clay and general site build-up. Heavy equipment is usually cleaned with pressure and chemicals, which drives water into pins, bearings and electrics and leaves runoff to deal with.
Machines are cleaned at the yard or on site, without a wash pad. The people who call us about heavy machinery are usually equipment managers and owner-operators, and the thing they are actually worried about is water forced into bearings and electrical connections.
The method
Why dry ice and not the alternatives
- Non-abrasive
The pellet is soft and sublimates on impact, so the work is thermal rather than mechanical. Machined faces, plating, paint and gaskets survive it.
- Low moisture
No standing water in a harness, a bearing or a cabinet, and no dry time before the equipment goes back into service.
- No secondary waste
Sand, soda and walnut shell all have to be swept and hauled. Dry ice leaves only the contaminant it removed.
- Often no teardown
Much of this work is done in place, which is usually where the real saving is. The labor is in the disassembly, not the cleaning.
More construction work
Related jobs we get called for
Questions we get asked first
Will it damage the surface underneath?
On most substrates, no. The pellet is soft and sublimates on impact, so it does thermal work rather than mechanical work. We still test an inconspicuous spot first on anything unusual.
Do you have to take the equipment apart for heavy machinery?
Usually far less than you would expect, and often not at all. Cleaning in place is where most of the saving comes from, because the labor is normally in the teardown and reassembly.
How much mess does it make?
Far less than the alternatives, because the blasting media disappears. What is left is the contaminant itself, which we contain and clean up.
Do you come to us?
Yes. The whole rig is mobile. Compressor, hose and operator arrive at your shop, plant, driveway or dock, anywhere across South Florida from Miami out to roughly a hundred miles.
What does a job cost?
It depends on the equipment, the contaminant and the access, so we will not throw a number at you over the phone without understanding the work. Describe the job and we will give you a real figure.
How soon can you look at it?
Send photos and a short description and one of the owners gets back to you. If you have a shutdown or a deadline, say so up front and we will tell you honestly whether we can hit it.
The comparison
The other ways to do this
- Solvent and degreaser
Chemistry works, but you inherit ventilation, waste handling and a film on the surface.
- Hand scraping
It is the fallback when nothing else is available, and it shows on the surface afterward.
- Media blasting
Abrasive by definition. Anything with a tolerance or a finish worth keeping comes out changed.
- Pressure washing
Drives water into harnesses, bearings, panels and seams, then everything waits to dry. On electrical work it is simply not an option.
- Dry ice
The deposit shrinks away from the surface it is stuck to and releases. The ice is gone before it can do any harm.
What comes off
What this takes off
The method does not care much what the contaminant is, only that it sits on top of something. Here is the usual list.
- Ink and printing residue
Ink and coating on anilox and press rollers, surfaces where changing the texture changes the print.
- Food residue
Carbonized product build-up in a plant where neither standing water nor a chemical film is acceptable.
- Grease and oil
The greasy base coat that traps grit and dust. It releases early and takes the loose material with it.
- Carbon and soot
Heat-bonded black deposit. Because heat put it there, a sudden cold front is what breaks its grip.
- Adhesive and sealant
Whatever the last repair left stuck to the mating face: gasket, sealant, deadener or adhesive.
- Resin and mold release
Release agent and resin build-up on tooling, where a solvent fix trades one residue for another.
- Paint and coatings
Selective removal, layer by layer, on parts where media blasting would cut into the substrate.
How a job runs
The sequence, start to finish
There is no mystery to how these jobs run, and no part of it we would rather you did not ask about.
- We test a small area
An out-of-sight patch comes first so pressure and pellet size are proven before anything that shows. Soft alloys, older paint and bare metal each want different numbers.
- We blast, then clean up
Nothing is left of the pellet, so the only thing to collect is what was on your equipment. That collection is part of the work we quoted.
- You look before we pack up
The job is not finished because we say so. It is finished when you have looked at it.
- You describe the job
Tell us the machine, the mess and the constraint. A couple of photos answers more than a long description, and if the honest answer is that something else suits it better, we say so.
- We look at access and containment
The layout decides the method more often than the contaminant does. We work out reach and containment before quoting anything.
Before we turn the rig on
Solid carbon dioxide leaves no residue at all. What it does do is displace air, so an enclosed space gets ventilated as part of the job rather than as a precaution added later.
Expect noise. Everybody inside the working area wears hearing protection, us included.
The part will be cold when we finish. Sometimes that means a short wait before handling; sometimes it means a film of condensation as it warms back up.
The rig needs compressed air, which the truck supplies. There is no hookup to find and nothing of yours to plug into.
Send us the job.
Send the equipment, the location and a short description. Photos help. You will hear back from Giancarlo or Kenny, not a call center.