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Pharmaceutical · Miami, FL
EV Manufacturing Equipment Ice Blasting
When people call about ev manufacturing equipment, the constraint is usually the same. We clean it without water, without chemicals and without anything abrasive touching the surface.
What builds up, and why it matters
On this kind of work the problem is process residue, flux, particulate and film on sensitive equipment. These environments have documented cleaning requirements and very low tolerance for residue, moisture or abrasive media. Dry ice leaves nothing behind because the media is gone.
Work is scoped against the facility's own procedures and containment requirements. The people who call us about ev manufacturing equipment are usually facilities and validation teams, and the thing they are actually worried about is introducing a contaminant while removing one.
The method
Why dry ice and not the alternatives
- Non-abrasive
Rubber seals, wiring and plastic covers can be cleaned in place. With no abrasive in the mix, they are not worn away in the process.
- Low moisture
A panel or motor can be cleaned without soaking anything, which is why the method suits electrical work.
- No secondary waste
The pellets turn to gas, so you are left with one thing to deal with: the dirt we took off.
- Often no teardown
Panels, guards and assemblies can often stay put. The nozzle reaches into recesses, so the hours normally spent stripping a machine down go back to production.
More pharmaceutical work
Related jobs we get called for
Questions we get asked first
Will it damage the surface underneath?
On metal, painted parts and most finishes, it does not. The process is non-abrasive. Where we are less sure, an old coating or a soft alloy for example, we try it somewhere hidden and look before going further.
Do you have to take the equipment apart for ev manufacturing equipment?
For most jobs, no. Reassembly is where time and money normally go, and cleaning in place skips both. If a part has to come off, we raise it when we look at the job, never halfway through.
How much mess does it make?
The only debris is what was on the part to begin with. We lay down protection before we start and gather it up when we finish.
Do you come to us?
We come to you. Moving a machine is usually the expensive part, so we skip it and bring the cleaning to the machine instead, anywhere across South Florida within about a hundred miles of Miami.
What does a job cost?
Most of the price is time on site, and time depends on how much buildup there is and how easy it is to reach. Send photos and a description and you get an actual number back, not a range pulled out of the air.
How soon can you look at it?
Most of the delay is waiting on details. Once we know what the part is made of and what is stuck to it, we can tell you when we can come and whether dry ice is right for it.
The comparison
The other ways to do this
- Solvent and degreaser
Good at softening, bad at leaving. There is always a residue and always a drum to get rid of.
- Hand scraping
Slow enough to be uneconomic on a machine, and the tool always leaves a trace.
- Media blasting
Effective and indiscriminate. On soft metal or a finished surface it does damage you then have to fix.
- Pressure washing
The water has to go somewhere, and on most equipment that somewhere is inside it.
- Dry ice
The pellet is soft and the mechanism is temperature, not abrasion. It turns to gas on impact, so the only thing left to sweep up is what came off.
What comes off
The deposits we see most
What follows is the short list of regulars. Every one of them is a crust or film bonded to a working surface.
- Ink and printing residue
Ink and coating on anilox and press rollers, surfaces where changing the texture changes the print.
- Food residue
Carbonized product build-up in a plant where neither standing water nor a chemical film is acceptable.
- Grease and oil
Oil film is the layer everything else sticks to. Remove it and half the job is already done.
- Carbon and soot
The dark scale on ovens and exhaust parts. Of everything we remove, this is often the quickest to release, because the bond is a heat bond.
- Adhesive and sealant
The stubborn film under old tape, or the gasket that tore and left half of itself behind.
- Resin and mold release
Release agent and resin build-up on tooling, where a solvent fix trades one residue for another.
- Paint and coatings
Removed selectively where the substrate underneath has to survive, which rules out most abrasive approaches.
How a job runs
What happens once you call
Most people have never watched this done. The steps below are exactly what happens, with nothing left out.
- We look at access and containment
Where anything sensitive sits nearby, containment comes first. It is shielded and the area is kept dry, which is one reason this method suits that kind of work.
- We test a small area
Aluminum, cast iron and painted steel all want different settings, and guessing is how surfaces get marked. A small hidden test settles it before the real work starts.
- We blast, then clean up
The media disappears on contact; the contaminant does not. Gathering what came off is included, not a line added afterward.
- You look before we pack up
If something needs another pass we do it then, on site, while the rig is still running. That is a better outcome for everyone than a callback.
- You describe the job
Describe the equipment and the mess. If it cannot come offline that changes the plan, so say so early.
What happens in your space
Expect it to be loud while the hose is running. If people on your site are still working nearby, we plan for that before we start.
A part that just came clean will be chilly for a few minutes. Let it warm before you coat, polish or apply anything to it.
Remote site with no power? That is fine. The air comes from our truck, so we can work wherever we can reach.
Masking happens first. Whatever is adjacent and vulnerable gets covered before the hose is picked up.
Tell us what needs cleaning.
What is it, where is it, and what is stuck to it? That is enough to start. Giancarlo or Kenny will answer personally.