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Industrial · Miami, FL
Plant Equipment Ice Blasting
Plant Equipment comes to us when the usual cleaning methods are too harsh for the part. We clean it without water, without chemicals and without anything abrasive touching the surface.
What builds up, and why it matters
On this kind of work the problem is baked-on process residue, oil film, carbon, swarf and release agent. Production equipment is expensive to take apart and expensive to leave down. Solvent means ventilation and disposal; water means waiting; abrasive means grit in a machine you just cleaned.
Most industrial work happens in place, during a shutdown or a maintenance window. The people who call us about plant equipment are usually maintenance leads and plant managers, and the thing they are actually worried about is that the line does not come back up on schedule.
The method
Why dry ice and not the alternatives
- Non-abrasive
The pellet is soft and sublimates on impact, so the work is thermal rather than mechanical. Machined faces, plating, paint and gaskets survive it.
- Low moisture
No standing water in a harness, a bearing or a cabinet, and no dry time before the equipment goes back into service.
- No secondary waste
Sand, soda and walnut shell all have to be swept and hauled. Dry ice leaves only the contaminant it removed.
- Often no teardown
Much of this work is done in place, which is usually where the real saving is. The labor is in the disassembly, not the cleaning.
More industrial work
Related jobs we get called for
Questions we get asked first
Will it damage the surface underneath?
On most substrates, no. The pellet is soft and sublimates on impact, so it does thermal work rather than mechanical work. We still test an inconspicuous spot first on anything unusual.
Do you have to take the equipment apart for plant equipment?
Usually far less than you would expect, and often not at all. Cleaning in place is where most of the saving comes from, because the labor is normally in the teardown and reassembly.
How much mess does it make?
Far less than the alternatives, because the blasting media disappears. What is left is the contaminant itself, which we contain and clean up.
Do you come to us?
Yes. The whole rig is mobile. Compressor, hose and operator arrive at your shop, plant, driveway or dock, anywhere across South Florida from Miami out to roughly a hundred miles.
What does a job cost?
It depends on the equipment, the contaminant and the access, so we will not throw a number at you over the phone without understanding the work. Describe the job and we will give you a real figure.
How soon can you look at it?
Send photos and a short description and one of the owners gets back to you. If you have a shutdown or a deadline, say so up front and we will tell you honestly whether we can hit it.
The comparison
Why not just pressure wash it
- Pressure washing
Drives water into harnesses, bearings, panels and seams, then everything waits to dry. On electrical work it is simply not an option.
- Solvent and degreaser
Chemistry works, but you inherit ventilation, waste handling and a film on the surface.
- Hand scraping
Slow enough to be uneconomic on a machine, and the tool always leaves a trace.
- Media blasting
Cuts into the substrate by design. Fine on structural steel, wrong on aluminum, plating, machined faces or anything with a tolerance.
- Dry ice
Thermal shock breaks the bond. The pellet sublimates, so nothing abrasive touches the part and nothing is left to collect but the contaminant.
What comes off
The deposits we see most
Most calls involve one of the following. The common factor is a bond between two things that should not be bonded.
- Salt and corrosion product
The year-round problem on the coast. The finish holding corrosion back has to survive the cleaning.
- Ink and printing residue
Ink and coating on anilox and press rollers, surfaces where changing the texture changes the print.
- Food residue
Burnt-on product, fat and sugar on processing gear, with no chemical residue left on a contact surface.
- Grease and oil
The soft film that holds dust and swarf against metal. It is what makes a part feel dirty long after it looks clean, and it comes off first.
- Carbon and soot
Baked carbon on a manifold, oven or weld fixture. Thermal shock is exactly the wrong thing for the bond holding it on, which is why this works.
- Adhesive and sealant
The stubborn film under old tape, or the gasket that tore and left half of itself behind.
- Resin and mold release
Release agent and resin build-up on tooling, where a solvent fix trades one residue for another.
How a job runs
What happens once you call
If you have not seen this done before, the process is worth reading once. Nothing below is hidden in a footnote.
- We look at access and containment
Access drives the plan: reach, siting, masking, and the route the removed material takes off the job. It is the part customers think about least and we think about most.
- We test a small area
An out-of-sight patch comes first so pressure and pellet size are proven before anything that shows. Soft alloys, older paint and bare metal each want different numbers.
- We blast, then clean up
The ice is gone the moment it does its work. What stays behind is the grease or carbon that came off, and collecting that is part of the job, not an extra.
- You look before we pack up
We would rather you find the missed spot while we are standing there than a week later. Another pass on the day is the cheapest fix available.
- You describe the job
What it is, what is on it and whether it can stop. If the answer is that dry ice is wrong for it, you get that answer first, not last.
What happens in your space
This is not a quiet method. Ear defenders are standard issue on site for anyone nearby.
Surfaces come out cold. On some jobs that means waiting a few minutes before handling, and on others it means condensation as the part returns to ambient temperature.
Air comes from our own compressor. You do not need to provide power, water or a connection of any kind.
Masking happens first. Whatever is adjacent and vulnerable gets covered before the hose is picked up.
Tell us what needs cleaning.
Tell us what the machine is, where it is and what is on it. A photo or two speeds it up. One of the owners calls you back.