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Industrial · Miami, FL
Manufacturing Equipment Ice Blasting
Manufacturing Equipment comes to us when the usual cleaning methods are too harsh for the part. We clean it without water, without chemicals and without anything abrasive touching the surface.
What builds up, and why it matters
On this kind of work the problem is baked-on process residue, oil film, carbon, swarf and release agent. Production equipment is expensive to take apart and expensive to leave down. Solvent means ventilation and disposal; water means waiting; abrasive means grit in a machine you just cleaned.
Most industrial work happens in place, during a shutdown or a maintenance window. The people who call us about manufacturing equipment are usually maintenance leads and plant managers, and the thing they are actually worried about is that the line does not come back up on schedule.
The method
Why dry ice and not the alternatives
- Non-abrasive
The pellet is soft and sublimates on impact, so the work is thermal rather than mechanical. Machined faces, plating, paint and gaskets survive it.
- Low moisture
No standing water in a harness, a bearing or a cabinet, and no dry time before the equipment goes back into service.
- No secondary waste
Sand, soda and walnut shell all have to be swept and hauled. Dry ice leaves only the contaminant it removed.
- Often no teardown
Much of this work is done in place, which is usually where the real saving is. The labor is in the disassembly, not the cleaning.
More industrial work
Related jobs we get called for
Questions we get asked first
Will it damage the surface underneath?
On most substrates, no. The pellet is soft and sublimates on impact, so it does thermal work rather than mechanical work. We still test an inconspicuous spot first on anything unusual.
Do you have to take the equipment apart for manufacturing equipment?
Usually far less than you would expect, and often not at all. Cleaning in place is where most of the saving comes from, because the labor is normally in the teardown and reassembly.
How much mess does it make?
Far less than the alternatives, because the blasting media disappears. What is left is the contaminant itself, which we contain and clean up.
Do you come to us?
Yes. The whole rig is mobile. Compressor, hose and operator arrive at your shop, plant, driveway or dock, anywhere across South Florida from Miami out to roughly a hundred miles.
What does a job cost?
It depends on the equipment, the contaminant and the access, so we will not throw a number at you over the phone without understanding the work. Describe the job and we will give you a real figure.
How soon can you look at it?
Send photos and a short description and one of the owners gets back to you. If you have a shutdown or a deadline, say so up front and we will tell you honestly whether we can hit it.
The comparison
What the alternatives actually do
- Solvent and degreaser
It dissolves the deposit and often the finish underneath, then leaves a film behind either way.
- Hand scraping
Slow enough to be uneconomic on a machine, and the tool always leaves a trace.
- Media blasting
Abrasive by definition. Anything with a tolerance or a finish worth keeping comes out changed.
- Pressure washing
Forces water where water should not go, looms, bearings, seams, and then the job stops while it dries.
- Dry ice
It is the only one on this list where the media stops existing the moment it has worked.
What comes off
The deposits we see most
Most calls involve one of the following. The common factor is a bond between two things that should not be bonded.
- Ink and printing residue
Ink and coating on anilox and press rollers, surfaces where changing the texture changes the print.
- Food residue
Carbonized product, fat, starch and sugar build-up on processing equipment, cleaned without chemicals touching a food contact surface.
- Grease and oil
The greasy base coat that traps grit and dust. It releases early and takes the loose material with it.
- Carbon and soot
Baked carbon on a manifold, oven or weld fixture. Thermal shock is exactly the wrong thing for the bond holding it on, which is why this works.
- Adhesive and sealant
Bonded material that outlived whatever it was bonding, usually harder to shift than the part it is on.
- Resin and mold release
Cured process residue on a mold or fixture. The surface has to come out dimensionally unchanged, which rules out anything abrasive.
- Paint and coatings
Selective removal, layer by layer, on parts where media blasting would cut into the substrate.
How a job runs
What happens once you call
If you have not seen this done before, the process is worth reading once. Nothing below is hidden in a footnote.
- You describe the job
Tell us the machine, the mess and the constraint. A couple of photos answers more than a long description, and if the honest answer is that something else suits it better, we say so.
- We look at access and containment
The layout decides the method more often than the contaminant does. We work out reach and containment before quoting anything.
- We test a small area
An out-of-sight patch comes first so pressure and pellet size are proven before anything that shows. Soft alloys, older paint and bare metal each want different numbers.
- We blast, then clean up
The media disappears on contact; the contaminant does not. Gathering what came off is included, not a line added afterward.
- You look before we pack up
The job is not finished because we say so. It is finished when you have looked at it.
What happens in your space
The rig needs compressed air, which the truck supplies. There is no hookup to find and nothing of yours to plug into.
We cover what should not be hit before anything gets blasted. It takes minutes and saves arguments.
Solid carbon dioxide leaves no residue at all. What it does do is displace air, so an enclosed space gets ventilated as part of the job rather than as a precaution added later.
Expect noise. Everybody inside the working area wears hearing protection, us included.
Describe what you are dealing with.
A short description and a location is enough to start. Add photos if you can. You will speak to an owner, not a scheduler.