Home / Services / Industrial / Factory Equipment
Industrial · Miami, FL
Factory Equipment Ice Blasting
When people call about factory equipment, the constraint is usually the same. We clean it without water, without chemicals and without anything abrasive touching the surface.
What builds up, and why it matters
On this kind of work the problem is baked-on process residue, oil film, carbon, swarf and release agent. Production equipment is expensive to take apart and expensive to leave down. Solvent means ventilation and disposal; water means waiting; abrasive means grit in a machine you just cleaned.
Most industrial work happens in place, during a shutdown or a maintenance window. The people who call us about factory equipment are usually maintenance leads and plant managers, and the thing they are actually worried about is that the line does not come back up on schedule.
The method
Why dry ice and not the alternatives
- Non-abrasive
The pellet is soft and sublimates on impact, so the work is thermal rather than mechanical. Machined faces, plating, paint and gaskets survive it.
- Low moisture
No standing water in a harness, a bearing or a cabinet, and no dry time before the equipment goes back into service.
- No secondary waste
Sand, soda and walnut shell all have to be swept and hauled. Dry ice leaves only the contaminant it removed.
- Often no teardown
Much of this work is done in place, which is usually where the real saving is. The labor is in the disassembly, not the cleaning.
More industrial work
Related jobs we get called for
Questions we get asked first
Will it damage the surface underneath?
On most substrates, no. The pellet is soft and sublimates on impact, so it does thermal work rather than mechanical work. We still test an inconspicuous spot first on anything unusual.
Do you have to take the equipment apart for factory equipment?
Usually far less than you would expect, and often not at all. Cleaning in place is where most of the saving comes from, because the labor is normally in the teardown and reassembly.
How much mess does it make?
Far less than the alternatives, because the blasting media disappears. What is left is the contaminant itself, which we contain and clean up.
Do you come to us?
Yes. The whole rig is mobile. Compressor, hose and operator arrive at your shop, plant, driveway or dock, anywhere across South Florida from Miami out to roughly a hundred miles.
What does a job cost?
It depends on the equipment, the contaminant and the access, so we will not throw a number at you over the phone without understanding the work. Describe the job and we will give you a real figure.
How soon can you look at it?
Send photos and a short description and one of the owners gets back to you. If you have a shutdown or a deadline, say so up front and we will tell you honestly whether we can hit it.
The comparison
The other ways to do this
- Hand scraping
Slow enough to be uneconomic on a machine, and the tool always leaves a trace.
- Media blasting
Grit removes material to do its job, so a machined face or a plated part pays for the cleaning.
- Pressure washing
Water gets into everything and has to come out again before the equipment runs. Around electrics it is off the table entirely.
- Solvent and degreaser
Chemistry works, but you inherit ventilation, waste handling and a film on the surface.
- Dry ice
Thermal contraction cracks the bond between deposit and surface, then the pellet gasses off. Nothing abrasive, nothing wet, nothing left.
What comes off
What this takes off
The method does not care much what the contaminant is, only that it sits on top of something. Here is the usual list.
- Resin and mold release
Production residue cured onto tooling. Solvent softens it and leaves its own film; the ice lifts it and takes nothing with it.
- Paint and coatings
Removed selectively where the substrate underneath has to survive, which rules out most abrasive approaches.
- Salt and corrosion product
The year-round problem on the coast. The finish holding corrosion back has to survive the cleaning.
- Ink and printing residue
Ink and coating on anilox and press rollers, surfaces where changing the texture changes the print.
- Food residue
Carbonized product, fat, starch and sugar build-up on processing equipment, cleaned without chemicals touching a food contact surface.
- Grease and oil
Oil film is the layer everything else sticks to. Remove it and half the job is already done.
- Carbon and soot
Heat-bonded black deposit. Because heat put it there, a sudden cold front is what breaks its grip.
How a job runs
The sequence, start to finish
There is no mystery to how these jobs run, and no part of it we would rather you did not ask about.
- We blast, then clean up
The ice is gone the moment it does its work. What stays behind is the grease or carbon that came off, and collecting that is part of the job, not an extra.
- You look before we pack up
The job is not finished because we say so. It is finished when you have looked at it.
- You describe the job
We start with what it is and what is on it. Whether it can come offline matters as much as the contaminant, and a wrong-tool answer is one we give up front rather than after the invoice.
- We look at access and containment
Siting the compressor, masking what must not be touched, and catching what comes off, settled before the first pellet.
- We test a small area
An out-of-sight patch comes first so pressure and pellet size are proven before anything that shows. Soft alloys, older paint and bare metal each want different numbers.
Before we turn the rig on
Masking happens first. Whatever is adjacent and vulnerable gets covered before the hose is picked up.
Dry ice is carbon dioxide in solid form. It is non-toxic and leaves no residue, but it does displace oxygen in an enclosed space, so ventilation is part of the setup rather than an afterthought.
This is not a quiet method. Ear defenders are standard issue on site for anyone nearby.
The part will be cold when we finish. Sometimes that means a short wait before handling; sometimes it means a film of condensation as it warms back up.
Send us the job.
Send the equipment, the location and a short description. Photos help. You will hear back from Giancarlo or Kenny, not a call center.