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Industrial · Miami, FL
Assembly Equipment Ice Blasting
When people call about assembly equipment, the constraint is usually the same. We clean it without water, without chemicals and without anything abrasive touching the surface.
What builds up, and why it matters
On this kind of work the problem is baked-on process residue, oil film, carbon, swarf and release agent. Production equipment is expensive to take apart and expensive to leave down. Solvent means ventilation and disposal; water means waiting; abrasive means grit in a machine you just cleaned.
Most industrial work happens in place, during a shutdown or a maintenance window. The people who call us about assembly equipment are usually maintenance leads and plant managers, and the thing they are actually worried about is that the line does not come back up on schedule.
The method
Why dry ice and not the alternatives
- Non-abrasive
The pellet is soft and sublimates on impact, so the work is thermal rather than mechanical. Machined faces, plating, paint and gaskets survive it.
- Low moisture
No standing water in a harness, a bearing or a cabinet, and no dry time before the equipment goes back into service.
- No secondary waste
Sand, soda and walnut shell all have to be swept and hauled. Dry ice leaves only the contaminant it removed.
- Often no teardown
Much of this work is done in place, which is usually where the real saving is. The labor is in the disassembly, not the cleaning.
More industrial work
Related jobs we get called for
Questions we get asked first
Will it damage the surface underneath?
On most substrates, no. The pellet is soft and sublimates on impact, so it does thermal work rather than mechanical work. We still test an inconspicuous spot first on anything unusual.
Do you have to take the equipment apart for assembly equipment?
Usually far less than you would expect, and often not at all. Cleaning in place is where most of the saving comes from, because the labor is normally in the teardown and reassembly.
How much mess does it make?
Far less than the alternatives, because the blasting media disappears. What is left is the contaminant itself, which we contain and clean up.
Do you come to us?
Yes. The whole rig is mobile. Compressor, hose and operator arrive at your shop, plant, driveway or dock, anywhere across South Florida from Miami out to roughly a hundred miles.
What does a job cost?
It depends on the equipment, the contaminant and the access, so we will not throw a number at you over the phone without understanding the work. Describe the job and we will give you a real figure.
How soon can you look at it?
Send photos and a short description and one of the owners gets back to you. If you have a shutdown or a deadline, say so up front and we will tell you honestly whether we can hit it.
The comparison
How this compares to the usual methods
- Solvent and degreaser
It loosens the mess and leaves its own behind, along with fumes and something to dispose of.
- Hand scraping
It is the fallback when nothing else is available, and it shows on the surface afterward.
- Media blasting
Cuts into the substrate by design. Fine on structural steel, wrong on aluminum, plating, machined faces or anything with a tolerance.
- Pressure washing
Water gets into everything and has to come out again before the equipment runs. Around electrics it is off the table entirely.
- Dry ice
The deposit shrinks away from the surface it is stuck to and releases. The ice is gone before it can do any harm.
What comes off
What comes off, and why
If it is bonded to the surface rather than part of it, there is a good chance this takes it off. The list below covers most of what we are called out for.
- Adhesive and sealant
Cured sealant, old gasket, tape glue and sound deadening, the residue left when something was removed but its bond was not.
- Resin and mold release
Release agent and resin build-up on tooling, where a solvent fix trades one residue for another.
- Paint and coatings
Taken off in a controlled way when what is underneath matters more than speed.
- Salt and corrosion product
A constant in South Florida. Removing it without stripping the protective finish is the whole trick.
- Ink and printing residue
Dried ink and coating build-up on rollers and press components, where the surface texture is the product.
- Food residue
Carbonized product build-up in a plant where neither standing water nor a chemical film is acceptable.
- Grease and oil
Oil film is the layer everything else sticks to. Remove it and half the job is already done.
How a job runs
Nothing about this should be a surprise
Nobody should have to guess what they booked. This is every stage of a job in the order it happens.
- We look at access and containment
Siting the compressor, masking what must not be touched, and catching what comes off, settled before the first pellet.
- We test a small area
Pressure and pellet size get dialed in on an inconspicuous spot before we touch anything visible. Painted parts, soft alloys and older finishes all behave differently, and the right setting on one is the wrong setting on another.
- We blast, then clean up
The media disappears on contact; the contaminant does not. Gathering what came off is included, not a line added afterward.
- You look before we pack up
Inspect it with the rig still set up. Anything you are not happy with gets another go before we leave.
- You describe the job
Describe the equipment and the mess. If it cannot come offline that changes the plan, so say so early.
What to expect on site
Cold surfaces are the one aftereffect. Depending on the piece that is either a few minutes of patience or some condensation while it returns to room temperature.
Air comes from our own compressor. You do not need to provide power, water or a connection of any kind.
Anything nearby that should not be touched gets masked before we start. That is quicker than explaining it afterward.
The media is solid CO2, nothing toxic and nothing left behind, but it pushes oxygen out of a closed room. Ventilation gets planned before the hose is connected.
Describe what you are dealing with.
Give us the job, the address and a rough description, pictures if you have them. The call back comes from Giancarlo or Kenny directly.